Storage of Stock in My Shops

Last Revised: October 22, 2023

This page will be under constant construction, just like my shop.


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Introduction:

Like most everyone else who has a shop of some sort, I have been struggling to discover "THE" perfect stock storage solution for many years and I'm still at it.
This page simply tells where I have gotten to by now.
---Nobody said this was going to be neat.

Metal storage

First, I try to sort Mild steel (hot and cold rolled) from non-ferrous metals(which are sorted by type)
Then, I attempt to sort materials by cross sectional shape:
-Round
-Square
-Rectangular
-Other, including Angle, Channel, etc..

Then I sort by length.
I do this so I can, hopefully, find it easy to locate the shortest possible piece of stock for the job at hand.

Drops (Under 6" in length)
Stored in coffee cans under my central work bench

Shorts (Under 18" in length)
Stored in an old office "side cabinet" that has 5 drawers. One of the drawers is devoted to the "rounds' and a second drawer is dedicated to anything that is rectangular
18 inch and shorter stock storage in side cabinet

3 feet to 5 feet
Stored standing up in 5 gallon metal pails.

3 to 5 foot stock storage
Note that I have just recently put these pails onto the smaller size (12" X 18"?) Harbor Freight furniture dollies.
After simply adding stuff to the (plastic, at the time) pails for a few years, they got so heavy that I couldn't even slide them across the floor and two of the pails actually broke from the weight of the stock leaning on the edges.
To help with the "leaning" problem, I made X-shaped dividers:
Plywood dividers for 5 gallon pail
--- out of thin plywood that made each compartment smaller, holding the stock more upright. --- One tip: make the dividers go all the way to the bottom of the pail, or the stock can still lean quite a bit.

View of Pail Dividers
Here you can see the two dividers, one notched half way down from the top, and the other notched half way up from the bottom.

Dividers in a Pail
A view of an empty pail with dividers in place.

Pail Divider
Finally, a rough sketch of the dividers themselves. You will see that the divider is trapezoidal in form because the pail tapers about 1/2 inch inward from top to bottom.

Once I had moved the stock from the old broken plastic pails into metal, divided pails, I simply cinched up the tops of the material with a wrap of baler twine to hold the whole thing even more upright. Of course I did all that AFTER I put the pail onto the furniture dolly.
-One last tip: The carpet-covered ends of the furniture dolly only contact the very edges of a 5 gallon pail, so I simply added some short boards between them so the pail would be better supported.

Over 5 feet but less than 9 feet
Stored in a small 6-section vertical rack in the forging area
5 to 9 foot steel stock storage

Over 9 feet but less than 12' 1"
Stored in a horizontal rack that is 2 1/2 feet high and 8 inches deep that is sandwiched in behind my lathe, trip hammer and forge on the south wall of the machine/blacksmith shop.
Longer Stock Behind Lathe
Left end view
Longer Stock Behind Trip Hammer and Lathe
Right end view

12 feet to 17 feet and bulky
This metal was stored in an old 17 feet in diameter metal grainary that was left over from our hobby farming days. I also stored blacksmithing coal and coke here.
But that granary blew down in a wind storm in about 2020. I have moved everything BUT the long stock into our machine shed.
I am still waiting for my sons to clear a large enough area in that shed for the long stock. So, for now, that stock rack is still sitting on the bare concrete pad, pretty well covered with a tarp, to minimize rusting.

20 feet
Some of this material is stored in the same building where our rough sawn lumber is kept. I have simple racks along one wall for this purpose.

Sheet and Plate Goods
These materials are stored in an unheated corner of the car garage, mostly standing up so they don't take up too much room.
Some plates that are 5/8" thick or more are stored in the grainary mentioned above.

Tool Steel
All tool steels are stored in one corner of the machine shop, vertically. This is a 1 foot by 2 1/2 foot space behind a door, in an area that couldn't be used for anything else.
Tool Steel Stock Storage
The tool steel pieces are all individually marked.
This allows me to simply stick them into the 2 five gallon pails that fit back there.


Wood storage

Rough sawn lumber
1st year after sawing:
I always stack and sticker freshly cut wood outside under cover for the first year. By doing it this way, the wood gets enough ventilation that it doesn't mildew or rot where it contacts the stickers. These stacks are just outside of our main wood storage building.

After one year of drying outside
Once the wood has begun to dry, I move it inside of our 22' X 54' wood storage building, stacked and stickered again. Once the wood is as dry as it is going to get, I may stand the long stuff up, as vertically as I can, in that same building.
Stacks of luimber sawn many years ago Sawn lumber standing vertically Ash and Poplar Sawn July 2015
Some of this wood is moved into the wood shop, where I can handle several hundred board feet at the top of a couple of 8 foot high sections of shelving.
I have also stored several hundred bf above the woodshop in the attic.

Planed Lumber
I usually try to store planed lumber and other finished goods inside the woodshop, although I have several hundred bf of stock in the woodshop attic.

Sheet goods
High quality sheet goods are stored inside the woodshop, standing vertically against a wall that hasn't gotten filled up with machinery yet.

Lower grade plywood, etc. is stored in the wood storage building or in the woodshop attic.

Short pieces that are "too good to toss"
I try to categorize this stock by length and store the pieces upright in plastic pails.


I hope you get some ideas from this.