Tapping/Drilling Alignment Block

Nine holes sizes cover 16 functions for keeping tap drill bits and taps in alignment during use.

Last Revised: 7/5/2009


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Drawing of Tap Drill & Tap Guide Block

This tool can be used with a hand-held drill motor and with hand held tapping tools to both tap and clearance-drill all sizes in the table below.

To use it, simply select the hole that most closely fits the tap or drill bit needed. Hold the tool over the hole location or hole to keep the tool vertical as either the tapping size hole is drilled or as the hole is tapped. Chamfer all holes after drilling and before tapping.

Once the tap has proceded about 1/4" into the material, this tool may be removed since there is probably enough contact to keep the tap straight.

Tap & Tap Drill
Sizes covered Actual Tap drill Actual Clearance Drill Size Selected Drill Used Other Sizes
6-32 .1065 --- 0.120 #31 that will work:
8-32 0.136 0.138 0.1405 #28 8-36
10-24 0.159 0.164 0.166 #19 10-32
1/4-20 0.201 0.19 0.203 13/64 1/4-28
5/16-18 0.257 0.25 0.257 F 5/16-24
3/8-16 0.3125 0.313 0.328 21/64 3/8-24
7/16-14 0.368 0.375 0.375 3/8 7/16-20
1/2-13 0.422 0.4375 0.453 29/64 1/2-20
--- --- 0.500 0.500 1/2 ---
--- --- --- --- 9 bits ---

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